APPLICATIONS OF THERMO-CALC

Heat Treatment

Thermo-Calc can simulate the effects of different types of heat treatment processes to predict the phases/microstructure that form as a function of alloy chemistry.

Applications to Heat Treatment

Variations arising from different alloy chemistries or different initial microstructures can make it difficult to choose a suitable heat treatment schedule to reach the desired properties.

Thermo-Calc can simulate the effects of different types of heat treatment, such as homogenization, ageing, quenching, surface hardening, stress relief, and post-weld heat treatment, to predict the phases/microstructure that form.

Predict the following as a function of chemistry and process variation:

  • Temperatures such as A1, A3, beta transus, gamma prime solvus, and more
  • Martensite start temperature, Martensite fractions, Pearlite growth kinetics
  • Time to homogenize any chemical segregation arising from solidification
  • Concurrent nucleation, growth/dissolution, coarsening of precipitate phases
  • Volume fraction and size distribution as a function of time
  • Case depth profiles and precipitate formation during carburization, nitridation, carbonitriding
  • Furnace gas chemistry and chemical potentials/activities

Application Examples

Thermo-Calc has many applications to heat treatment. Below are two such examples.

Carbide Formation During Carburization Heat Treatments

Carburization is a surface-hardening technique in which carbon is added to the surface of steel at temperatures generally between 850 °C and 950 °C. The case depth of carburized steel is a function of carburizing time and the available carbon potential at the surface. When prolonged carburizing times are used for deep case depths, a high carbon potential produces a high carbon content at the surface, which may result in excessive retained austenite and/or the precipitation of carbides. Both of these have adverse effects on the distribution of residual stress in the case-hardened part. Consequently, a high carbon potential may be suitable for short carburizing times, but not for prolonged carburizing.

The Add-On Diffusion Module (DICTRA) can be used to predict: (i) the carbon profile and case depth as a function of chemistry, time and distance, and (ii) the formation of precipitate carbides, as illustrated in this figure for a martensitic stainless steel.

A plot showing fraction of carbides vs distance from part surface during carburization of a martensitic stainless steel.

Precipitation of Cr-rich Carbides in Stainless Steels

Stainless steels can be susceptible to an intergranular corrosion phenomenon known as sensitization. Sensitization occurs when Cr rich M23C6 carbides precipitate at the grain boundaries. This reduces the local Cr concentration in the matrix adjacent to the precipitate, reducing the corrosion resistance locally. Time-Temperature-Precipitation (TTP) diagrams are useful for both alloy and process selection, to avoid extensive precipitation of M23C6.

This figure shows a calculated TTP diagram for 316L, calculated using the Precipitation Module (TC-PRISMA) in Thermo-Calc. At the nose of the curve, M23C6 needs at least a few minutes to form. This indicates reasonable resistance to sensitization, as a weld or a solution heat treatment could be cooled fast enough to avoid M23C6 precipitation.

A Time Temperature Precipitation diagram for M23C6 carbides in 316L stainless steel.

Learn more about Applications to Heat Treatment

Understanding the Influence of Alloy Chemistry on Heat Treatment Process Windows

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Using CALPHAD-based Tools for More Reliable Heat Treating Simulations

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The importance of steel chemistry and thermal history on the sensitization behavior in austenitic stainless steels: Experimental and modeling assessment

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Predicting the Effects of Composition Variation for Heat Treatment of Aerospace Alloys

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Application of finite element, phase-field, and CALPHAD-based methods to additive manufacturing of Ni-based superalloys

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Modeling Precipitation Kinetics During Heat Treatment with Calphad-based Tools

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